Our cutting-edge production line is specifically designed for the meticulous disassembly of retired power battery packs. It starts with a comprehensive visual inspection and insulation check by our skilled workers. The battery packs then go through a series of essential steps, including dust removal, cover removal, and safe discharging using a dedicated discharging cabinet. If there is any liquid, it will be properly drained.

The entire battery pack is efficiently transferred by a transfer cart. Workers use a KBK crane to hoist the battery packs onto the roller conveyor line. Before the battery packs are put on the line, our staff will assist in detecting the insulation safety and visual integrity of the battery packs. Once on the roller conveyor line, at the first station, workers will remove the upper cover screws and scan the code to record the information.

Before removing the upper cover, it is essential to disconnect the MSD power supply, and with the assistance of workers, remove the copper busbar screws and copper busbars, disconnect the positive and negative main power cables, and remove the BMS, electrical switches, etc. Workers will also help remove the module harnesses and module screws.

Our workers will assist the overhead traveling crane in lifting the modules. The lower box body will be removed from the line, and the modules will be transferred to the module line body by an overhead cantilever crane. Workers will then remove the module upper cover and the module PCB board, and send them to the module milling station. A robot will pick up the modules from the station and send them to the module milling machining center, where the module solder joints will be milled and disassembled (suitable for the mainstream modules with aluminum profile welding on the end side plates).

After the milling is completed, workers will transfer the modules with the milled solder joints and end side plates to the busbar disassembly workbench and remove the busbars and end side plates. The modules will be disassembled, and the individual cells will be taken out by hand. Workers will then peel off the auxiliary materials of the modules. After taking out the individual cells, the cells will be sorted one by one using OCV sorting and code scanning, and placed in the battery material boxes. Our battery pack disassembly production line not only ensures a safe and efficient disassembly process but also maximizes the recovery of valuable materials from retired battery packs. It is a reliable and environmentally friendly solution for your battery recycling needs. If you are interested in optimizing your battery recycling operations, contact us now!